Third Party Press

Mauser K98 blueprints

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Bolt appears to be an early J.P. Sauer bolt body with original cocking piece but replaced safety and bolt shroud.
 
thx for quick response , thought it was different parts since serial numbers dont all match...i tried to putfew more pictures but this site said they were to large feel free to email me i can send them to ya neec7@aol.com also app value ? it is available thx
 
The drawing of the Extractor is dated 1937 and shows its width to be 10mm.
I have checked three of my rifles, 243/1939, ax/1940 and byf43. The extractors on all three are 11.0mm.
Anyone know when this change was made?
 
Are you measure the 10,0 dimension from the radius to the tip of the extractor claw? This is a tough dimension to measure, and did vary.

Or, did you mis read the 10,9 as 10.0 on the height of the extractor?
 
Oh boy, I misread the 10.9 on the print. That 9 has the shortest tail I ever saw and can be mistaken for a 0 unless I enlarge it a lot. Compare it with the 9 that dimensions the radius of the claw.
That’s strike two on me. Thanks for pointing that out.
 
No worries, I do it for a living and still do it myself. Happens more than you would think, even with modern drawings. I typically try to find 2 to 3 versions of most drawings due to missing information, illegible dimensions, or hard to understand dimensions. Different companies, arsenals, and eras result in very different drawings.
 
Happy New Year, everyone! I wish everyone good health, prosperity and coziness to the family.
As shown in the drawing, I used a spiral with a pitch of 40 mm.
Sorry that it has been so long(again) with no word. As I stated previously, I tried to explore options with the AM resources I have access to on my campus, but they didn't bare any fruit. For one, I had to alter the models a bit to hide the fact that they are related to firearms, but that wasn't the major issue.

I tried using the resin photoprints and the post processing equipment which is available to me, but the shrinkage during the cure caused unpredictable tolerancing issues in terms of cylindricity. The other AM options are either crazy expensive, out of my reach, or aren't capable of the tolerances required to build a test bed. Since my main goal is to develop at least a rudimentary technical package, meaning tolerances, I think I am going to reverse my process.

Instead, my current plan is to develop a CAD model of the bolt, and at the same time learn how to use the CMM machine which I have access to. After both of those are done, I'll try to find a way to get a suitably large number of M98 bolt bodies from which I can establish the tolerances of the bolt lugs and handle with the bolt face acting as a datum. From this, I can establish the tolerances of the receiver based on the types of fit.

Does anyone more experienced in the practical aspects of machining/manufacturing have any comments on that plan? I am not super familiar with CMM yet, but it seems like the optimum tool to reverse engineer the tolerances short of making an excel doc and asking people to submit dimensional measurements from their own rifles.
 
Sorry that it has been so long(again) with no word. As I stated previously, I tried to explore options with the AM resources I have access to on my campus, but they didn't bare any fruit. For one, I had to alter the models a bit to hide the fact that they are related to firearms, but that wasn't the major issue.

I tried using the resin photoprints and the post processing equipment which is available to me, but the shrinkage during the cure caused unpredictable tolerancing issues in terms of cylindricity. The other AM options are either crazy expensive, out of my reach, or aren't capable of the tolerances required to build a test bed. Since my main goal is to develop at least a rudimentary technical package, meaning tolerances, I think I am going to reverse my process.

Instead, my current plan is to develop a CAD model of the bolt, and at the same time learn how to use the CMM machine which I have access to. After both of those are done, I'll try to find a way to get a suitably large number of M98 bolt bodies from which I can establish the tolerances of the bolt lugs and handle with the bolt face acting as a datum. From this, I can establish the tolerances of the receiver based on the types of fit.

Does anyone more experienced in the practical aspects of machining/manufacturing have any comments on that plan? I am not super familiar with CMM yet, but it seems like the optimum tool to reverse engineer the tolerances short of making an excel doc and asking people to submit dimensional measurements from their own rifles.
Send me a message with your email when you get a chance, I can't remember if I have it or not.

There's a couple minor issues with this train of thought. Not that it is wrong, or shouldn't be pursued!

Using a CMM, since you have access to one, will be a great way to measure the back of the bolt lugs in reference to the bolt face, as well as the bolt handle. However, the bolt handle varies quite a bit. Additionally, the most important feature of the bolt handle, the extraction cam, wouldn't be measured in this way. The front face, and rear face, of the bolt handle are both "clearance" non contact surfaces.

Another issue will be wear and variance due to manufacturer and of course fitting. Just something to keep in mind.

I don't have a CMM, so when I reverse engineer parts, I typically make a spread sheet to try and find my nominal. Sometimes that is nearly impossible due to variance....

One would assume incorrectly that making the parts to the nominal of the drawing would be correct, but I have found on several occasions that is not the case.
 
Send me a message with your email when you get a chance, I can't remember if I have it or not.

There's a couple minor issues with this train of thought. Not that it is wrong, or shouldn't be pursued!

Using a CMM, since you have access to one, will be a great way to measure the back of the bolt lugs in reference to the bolt face, as well as the bolt handle. However, the bolt handle varies quite a bit. Additionally, the most important feature of the bolt handle, the extraction cam, wouldn't be measured in this way. The front face, and rear face, of the bolt handle are both "clearance" non contact surfaces.

Another issue will be wear and variance due to manufacturer and of course fitting. Just something to keep in mind.

I don't have a CMM, so when I reverse engineer parts, I typically make a spread sheet to try and find my nominal. Sometimes that is nearly impossible due to variance....

One would assume incorrectly that making the parts to the nominal of the drawing would be correct, but I have found on several occasions that is not the case.
Here is a copy of the content of the PM I sent you:

"Specific Questions:
On the bolt handle in specific, aren't they welded in place with the seam machined flush? From the bolt I have at home(mauser standardmodell 1924 Ethiopian) it seems that the surface smoothness is sharply different where the handle meets the body, and the bluing is ever so slightly differently colored on either side which to me screams a different steel alloy or material condition. I might be wrong on this one, but it seems likely just based on efficiency of manufacture.

With the bolt handle and other camming surfaces, I had assumed that their profile was simply a mirror of the 40mm pitch camming surfaces present on the receiver body. Is this an incorrect conclusion? I still need to brush up on my GD&T, will have to figure out how camming surface tolerances are defined.

So far as I know, bolt bodies between 'mainline'(non M48) post-98 mausers are interchangeable entirely, even between the small and large ring rifles; is this not true? And further than this, while I know the M48 has some differences in the geometry of the feed ramp I don't know about the bolt body, are the bolts interchangeable. Of course, I when I say interchangeable I mean in terms of being used in M98 receivers, not in terms of bolt face differences when chambered for esoteric cartridges like 8.15x46R.

Manufacturer & Wear Variance: I'll go and read through the copy of 'The Mauser Bolt Action Shop Manual: M91-98' I managed to get my hands on to make sure I am not working on faulty information, but I remember that the bolts have a higher hardness than the receivers, and I cannot remember if that information is from that book or from somewhere else. If that is true, I would expect the issues from wear to be... well, not non-existent, but somewhat less of a problem than the issues from wear on the receiver. I remember the book having tolerances for the depth of the surface hardening layer on the receivers, but I don't remember if it did have the values for the bolts. Either way, what areas should I be most cautious of in terms of geometric or tolerance difference between the manufacturers? And which areas am I likely to see the greatest dimensional shift from wear? I already have the riding surfaces on the locking lugs earmarked.

Current Plan: There is a store called 'Old Steel Historical Firearms' near me, and I know the owner and a few of the guys working there pretty well. I know they have, or had, a bunch of rifles imported from China which are an absolute dog's breakfast of different makers and years. I was thinking of going down and trying to buy four or five bolts, with the goal of selecting the ones that aren't just destroyed from extreme use or rust. Do you think that this would be a bad idea in terms of a source for measurement variance?"

On the bit you said about the nominal drawing being incorrect, I think the issue is that those drawings posted by Bruce don't have the manufacturing tolerances included. Now that I think about it, a somewhat less reliable way to go about the process of figuring out the above mentioned tolerances would be to use the fitment charts in the Machinery's Handbook.
 
Hey guys, I'm not sure if anyone is interested, but I have my Kar98k model available for free download on GrabCAD. It was done with hand measurements, so I can't guarantee dimensional accuracy. It's a great study piece nonetheless. And it was good enough for me to fabricate a scope mount that actually fit my real rifle.

 
"Diese Flächen sind Teile eines Schrauben Ganges mit 40 mm Steigung von einer radialen Erzeugenden"
"These surfaces are parts of a helix with a pitch of 40 mm from a radial generatrix"

This is shown in cutaway E-F.

German drawings, even today, sometimes lack information, that requires intrinsic knowledge of what is being produced. Whether that knowledge be the mating parts, use, post processing, etc. Dimensions are not explicitly called out like on most US drawings. Parts are still made to gauges and mating parts.

When I model cam surfaces, (I'm poor I don't have Solidworks), I model the helix as a separate body so that I can adjust the location, rotation, and size, and then use that body to cut the cam surface.
There are a few disagreements within the documents. The one I have identified currently is the rear 'locking shoulder' for the safety lug. One of the documents says 9.3mm in length, and another says only 9mm, with length meaning in the direction of bolt travel. Are the photos you provided your own? If so, a measurement would be greatly appreciated.

EDIT: They are also in disagreement in it's position relative to the beginning of the stepped area. I will edit a drawing so that you can more clearly see what I am talking about. Specifically, this drawing differs from the other three provided by Bruce:
 

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Alright, the image attached has highlighted bits where I had questions. The question mark might not be strictly necessary to answer, as it can be gotten through the dimensions from the barrel shank; however, the 'x' mark is where there is disagreement, as going by the dimensions from the sheets I have not listed as probably incorrect, this distance should be 9.6mm, where as the possibly incorrect sheet lists it as 12.6mm. It also lists the length of the safety shoulder as 9mm and not 9.3 mm.

Do you have any input on this?
 

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Hey guys, I'm not sure if anyone is interested, but I have my Kar98k model available for free download on GrabCAD. It was done with hand measurements, so I can't guarantee dimensional accuracy. It's a great study piece nonetheless. And it was good enough for me to fabricate a scope mount that actually fit my real rifle.

Glad to see a Spooner reference!
Alright, the image attached has highlighted bits where I had questions. The question mark might not be strictly necessary to answer, as it can be gotten through the dimensions from the barrel shank; however, the 'x' mark is where there is disagreement, as going by the dimensions from the sheets I have not listed as probably incorrect, this distance should be 9.6mm, where as the possibly incorrect sheet lists it as 12.6mm. It also lists the length of the safety shoulder as 9mm and not 9.3 mm.

Do you have any input on this?
The question mark dimension is 34mm driven by the dimensions in the section view J-K-L Page 2 drawing. The 18mm dimension is the important one, driving the headspace relationship with the barrel shank. The safety lug is a relatively unimportant dimension, once you account for the tolerance and clearance, you will see it is a wide open dimension.

Ignore the 12.6 dimension, and frankly, ignore the drawing you referenced from Storz. The k98k drawings Bruce shared are a more modern layout, and more pertinent to your work dimensioning the model. The Storz drawing isn't the way things are done today, and there are a lot of reasons why. The drawings provided by Bruce are dimensioned in relationships to what is relevant, in a manner that is useful in manufacturing in a modern way.
 

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